Shaft Power Meter Technology Reduces Downtime How and Why

If you are in the manufacturing business and make use of heavy machinery, you already know that there is always the need to prevent productivity loss as much as possible. Today’s technology has moved far beyond what was imaginable years before, bringing shaft power meter technology to monitor your pumps and motors. This technology is saving you a lot of money, but the question is “how much and is it worth it?”.

Shaft power meter technology is here to monitor every failure of your motor. Motor input power and power loss are determined using already calculated algorithm. Any departure from the normal route will instantly cause the monitor to initiate warning and cancel all operation of the machine.

On the way to cutting productivity loss, many companies have tried a lot of equipment. Finding the right one can be a very expensive process but I will give you a short cut. The first thing they tried was installing temperature sensors and dry switches, but sadly this did not give any results. Nine of ten companies that I contacted revealed Emotron as their choice, and all of them had succeeded in cutting productivity loss.

Before installing the Emotron shaft power meter technology, five of these companies had installed two other systems that caused them to spend around $85000 – $95000 yearly. The first system broke down very fast and was replaced with another. The second had to be repaired every second week because it was fragile and of lower quality. However, the CEOs of the companies that installed Emotron M20, claim that not one single issue has arisen for two or three years and that led to zero maintenance cost.

Emotron M20 has special calculation technique that instantly detects pump load changes due to dry inconsistencies and other aberrant process conditions, across all the motor functions. This gives you the perfect monitoring with direct surveillance of the pump curve. The Emotron M20 uses a drive motor as a detecting device, so there is no requirement for expensive external sensors and other accessories. This shaft power meter technology can also reduces the installation time as well as dependability.

When I asked for data and charts on how much money the companies had saved, I got the answer I expected. Six of the firms saved the same amount of money that they spent and succeeded to return their investment in just one year, which is an astonishing result. Their plan is to actively find new applications for the shaft power meter technology and adapt them quickly. This can be achieved thanks to the great range of capability, simple installation, and user friendly controls.

If you take into consideration all of the information listed above, one can confidently say that I made it very easy for you. You simply need to decide how many M20 systems you want to connect, according to the specific need of your factory, because they come with the convenient option to be inter-connected and wired with a PC.